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Coal, Bagasse & Clinker Material Handling // Le Gol, Réunion

Le Gol Power
Material Handling

Supply of a comprehensive material handling solution for the Reunion Le Gol Power Plant for CDF Ingénierie — coal, bagasse and clinker handling systems including conveyors, transfer structures, screening, crushing, storage and feeding systems.

Le Gol, Réunion
Coal, Bagasse & Clinker Handling
PGOL-01

Project Stats

Project IDPGOL-01
ClientCDF Ingénierie
CategoryCoal, Bagasse & Clinker Handling
LocationLe Gol, Réunion

Project Overview

RULA was involved in the supply of a comprehensive material handling solution for the Reunion Le Gol Power Plant. The project incorporated coal, bagasse and clinker handling systems, including conveyors, transfer structures, screening and crushing equipment, storage, feeding systems and associated access structures.

The systems were designed to provide reliable material transfer while incorporating wear protection, dust containment, equipment access, safety devices and integration with the plant control system.

// Equipment & Systems

Equipment & Systems Scope

Coal Handling System

Designed around a 100 t/h conveying capacity, with selected equipment rated up to 120 t/h, incorporating a single-stage vibrating screen and double-roll crusher to reduce coal to the required product size.

  • Bunker modifications and additional discharge arrangements
  • Vibrating feeders
  • Multiple 650 mm belt conveyors rated at 100 t/h
  • Magnetic separation and metal detection
  • Main and intermediate transfer houses
  • Single-stage screening
  • Double-roll crushing
  • Coal storage silo
  • Epicyclical screw extraction system
  • Reversible distribution conveyors
  • Manual rotating stacker conveyor
  • Belt weighing systems
  • Conveyor gantries, trestles, platforms, walkways and maintenance access
  • Transfer chutes, wear liners and dust-containment arrangements
  • Conveyor protection and DCS interface systems
Bagasse Handling System

Designed around a 90 t/h conveying capacity at 2.0 m/s, modifying the existing boiler feed system to interface with the new installation via an automated adjustable isolation/diverter arrangement.

  • Modification of the existing boiler feed arrangement
  • New transition and diverter chutes
  • 1,200 mm wide belt conveyors
  • Belt weighing systems
  • Double-deck boiler feed slat conveyor
  • Pneumatically actuated discharge gates
  • Recycling and bypass arrangements
  • Structural support platforms
  • Access walkways and stairways
  • Conveyor protection and DCS interface systems
Clinker Handling System

A dedicated heavy-duty double-deck scraper/slat conveyor, fabricated from carbon steel with wear-resistant components and 3CR12 deck plate, stainless-steel slats and mechanical tensioning, designed for a nominal handling capacity of 20 t/h.

Structural & Mechanical Scope

The material handling equipment was supported by an extensive structural steel package.

  • Conveyor gantries and support trestles
  • Transfer houses
  • Equipment support structures
  • Maintenance platforms and walkways
  • Stairways and access systems
  • Crawl beams for equipment maintenance
  • Conveyor covers and weather protection
  • Wear-resistant chutes and liners
  • Equipment guarding and safety access
Safety, Control & Protection

The conveyor systems incorporated a comprehensive range of operational and safety devices, integrated through locally installed junction boxes to provide plant-level monitoring and control.

  • Belt speed monitoring
  • Belt misalignment switches
  • Blocked chute detection
  • Emergency pull-wire systems
  • Start-up warning sirens
  • Equipment guarding
  • Belt cleaning systems
  • V-plough scrapers
  • DCS indication and control interfaces

Project Outcomes

Coal, Bagasse & Clinker Unified
Blocked-Chute & Pull-Wire Protected
Wear-Resistant Where It Matters Most
Full DCS Visibility
Capabilities Delivered

Handling Multiple Bulk Materials On One Site?

RULA engineers integrated coal, bagasse, clinker and similar multi-stream material handling systems.