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// Completed Bulk Materials Handling Projects

Projects

From power stations to platinum mines, RULA has designed, installed, and commissioned bulk materials handling systems across Southern Africa’s most demanding industrial sites.

// 23 Completed Projects

Track Record.

From ash and dust handling at power stations to underground mixing stations and filter installations across mining and cement operations, RULA delivers turnkey bulk materials handling projects end-to-end — design, fabrication, installation, and commissioning.

Thorncliffe to Lion Smelter Ropeway
// 01 Mining Sector — Burgersfort, Limpopo

Thorncliffe To Lion Smelter Ropeway

A 32km continuous ropeway system designed for 192 TPH throughput, connecting the Thorncliffe Mine directly to the Lion Smelter facility.

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Kusile Powerstation: Ash & Gypsum Handling
// 02 Energy Sector — Mpumalanga, South Africa

Kusile Powerstation: Ash & Gypsum Handling

Overland conveyor and stacker infrastructure handling ash and gypsum at 1,600 TPH system capacity.

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Kusile Powerstation: Submerged Scraper Conveyor
// 03 Power Sector — Mpumalanga, South Africa

Kusile Powerstation: Submerged Scraper Conveyor

Installation, commissioning, and operational handover of an SSC system for cooling, storage, and controlled discharge of boiler bottom ash.

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Camden Power Station: Ash Handling Plant Upgrade
// 04 Power Sector — Ermelo, Mpumalanga

Camden Power Station: Ash Handling Plant Upgrade

Upgrade and construction of new Ash Handling Plant systems to manage increased ash volumes as the existing Ash Dam nears end of life.

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// 06 Power Sector — Lephalale, Limpopo

Medupi Power Station: Flue Gas Duct Ash Handling

Removal and hydraulic conveying of fly ash from flue gas duct hoppers into the SSC, with continuous removal during boiler operation.

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Van Eck Power Station: Coarse Ash Conveying System
// 07 Southern Africa — Windhoek, Namibia

Van Eck Power Station: Coarse Ash Conveying System

A fully automated Submerged Belt Ash Conveying Plant replacing tractor-based coarse ash removal across all four units.

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PPC Hercules: Cement Handling & Bulk Dispatch
// 10 Cement Sector — O&M Scope

PPC Hercules: Cement Handling & Bulk Dispatch

Ongoing operation and maintenance of the cement handling and bulk dispatch silo mechanical systems.

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Tau Tona Mine: Underground Cement Mixing Station
// 11 Mining Sector — West Wits, Gauteng

Tau Tona Mine: Underground Cement Mixing Station

Design, manufacture, supply, delivery, installation, and commissioning of a modular underground cement mixing station for AngloGold Ashanti.

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PPC Dwaalboom: Final Mill Fly Ash Feed
// 12 Cement Sector — Dwaalboom, South Africa

PPC Dwaalboom: Final Mill Fly Ash Feed

Civil construction and remedial concrete works for the silo supporting infrastructure of the Final Mill Fly Ash Feed installation.

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Hendrina Power Station: Mobile Scraper Chain Feeder
// 13 Power Sector — Hendrina, Mpumalanga

Hendrina Power Station: Mobile Scraper Chain Feeder

Supply, installation and commissioning of two heavy-duty mobile scraper chain feeders reclaiming coal onto the station's existing conveyor.

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// 14 Pulp & Paper Sector — Ngodwana, Mpumalanga

Sappi Ngodwana Mill: Fly Ash Handling System Upgrade

Replacement of the fly ash incline conveyor with a newly designed transfer system integrating existing and new precipitator ash conveyors.

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Grindrod TCM: Back of Terminal Expansion
// 15 Bulk Terminal Sector — Matola, Mozambique

Grindrod TCM: Back of Terminal Expansion

Design, engineering, manufacture, supply, construction, installation and commissioning of the new Back of Terminal bulk materials handling facility.

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Sappi Ngodwana Mill: Lime Handling & Dust Suppression
// 16 Pulp & Paper Sector — Ngodwana, Mpumalanga

Sappi Ngodwana Mill: Lime Handling & Dust Suppression

An enclosed offloading, conveying and blending system replacing an open, double-handled lime process to control fugitive dust.

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RULA ZIM-01: Pneumatic Transfer System
// 17 Industrial Sector — Zimbabwe

RULA ZIM-01: Pneumatic Transfer System

Design, fabrication and equipment supply for a 10 t/h pneumatic transfer system moving fine baghouse dust through a 27 metre vertical lift to the main product silo.

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Savannah: Ash Handling System Upgrade
// 18 Power Sector — Savannah

Savannah: Ash Handling System Upgrade

Integrated upgrade of an existing ash handling plant — redesigned pneumatic conveying, pressure vessels, surge hopper and screw conveyors — to improve reliability and reduce wear.

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// 19 Cement Sector — Bulawayo, Zimbabwe

PPC Bulawayo: Mill Feed Bucket Elevators

Two 110 t/h bucket elevators replacing the existing mill feed airlift systems, delivered design-to-commissioning as a complete turnkey solution.

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// 20 Power Sector — İskenderun, Turkey

Sugözü Power Station: Ash Handling System

Multi-disciplinary bottom ash and fly ash handling system for a coal-fired power station, from boiler and ESP through to four storage silos.

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// 21 Power Sector — Le Gol, Réunion

Le Gol Power Plant: Coal, Bagasse & Clinker Handling

A comprehensive material handling solution covering coal, bagasse and clinker conveying, screening, crushing and storage for CDF Ingénierie.

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PPC Hercules: Fly Ash Pneumatic Offloading & Transport
// 22 Cement Sector — Hercules, Pretoria

PPC Hercules: Fly Ash Pneumatic Offloading & Transport

Refurbished tanker offloading and new pneumatic conveying systems feeding the VRM and Sonex Mill under PPC's Ntšhafatso Project.

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Eskom Majuba: Tippler Refurbishment & Upgrade
// 23 Power Sector — Majuba Power Station, Mpumalanga

Eskom Majuba: Tippler Refurbishment & Upgrade

Mechanical, hydraulic, electrical and control-system refurbishment of the coal tippler — including a full hydraulic drive conversion of the positioner.

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